00 Bill of material for the Q1
The bill of materials (BOM) is a comprehensive inventory of the raw materials, assemblies, subassemblies, parts and components, as well as the quantities of each, needed to manufacture the Quickie Q1.
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01 Foam from bill of material for the Q2 and the Q1
Foam typ for Fuselage or wing with numbers form the technical specification sheet. Please find below the Excel sheet with the numbers show up in the picture.
Polyurethane rigid foam (or PUR for short) has been used in construction since the 1960s as a high-performance insulation material. Continued technical developments in Europe and the US have led to the next product generation which is often called polyisocyanurate or rigid polyiso foam (or PIR for short). This is a development of the classic polyurethane rigid foam which also displays excellent thermal insulation properties. Both PUR and PIR are manufactured from the two components isocyanate (MDI) and polyol. While for PUR, the components MDI and polyol are implemented at a balanced ratio compared to the molecular masses, MDI is used at a clear excess during the production of PIR. This component will then react in parts with itself. The resulting material is PIR – a heavily linked synthetic material with ring-like structures. The high degree of linkage and the ring structures ensure the high stability of the rigid PIR foam. PIR also has superior thermal resistance and dimensional stability. |
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Technical Specification sheet for the foam please find below.
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02 Glass Uni - and Bi-directional
Please find below a short overview of the different suppliers that are oriented around the specification of RUTAN glass. These are the Rutan glass types 7715 and 7725. Rutan later changed their style numbers for the 7725 and 7715 to RA5277 and RA5177.
Please find below a short overview of the different suppliers that are oriented around the specification of RUTAN glass. These are the Rutan glass types 7715 and 7725. Rutan later changed their style numbers for the 7725 and 7715 to RA5277 and RA5177.
This amount of glass is required according to the bill of material. Based on that the RA5177UND is comparable with HexForceTM 7715 and RA5277BID is comparable with HexForceTM 7725.
1 yard is approx. 0.95m, 1 0z. is approx. 28.4g , 1" is 25.4 mm |
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03 Resin - The list shows an overview of the different resins that can be used. The MGS resins have an aviation certification. The RAEF and RAES are the resins for the RUTAN aircraft, but have been replaced by the MGS L285/H285 or L385/H386 or by the WEST105/209.
Please find a PPT from Gary Hunter about Do´s and Don´ts about Resin, where the comparison below is coming up.
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This amount of epoxy is required according to the bill of material.
1 Gal is approx. 3.8 liter |
04 Phenolic
Hard fabric Hgw 2082 is a phenol-cotton hard fabric of the types PF CC 210 according to IEC 60893 and HGW 2082 according to DIN 7735 Applications: Hard fabric HGW 2082 is used as a construction material in the machine industry, e.g. for gear wheels, track rollers, sealing rings, etc. |
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05 Aluminium
Alloy: EN AW 7075 [AlZn5,5MgCu] Type of Alloy: heat-treatable Temper: T6 / T651 Surfacemill-finished or brush-finishedHigh-strength rolled plate EN AW 7075 (AlZn5.5MgCu) is probably the most famous (high-strength) rolled plate and is used regardless of the individual requirements in nearly all sectors of the capital goods industry. The problem is the enormous strength and hardness drop across the plate cross section from about 120 mm in thickness. Special features
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